Pm Industries

Monel 400 Flanges

Monel is one of the most widely used grades globally. It is very popular and has high demand worldwide. Monel 400 is extremely popular due to its unique combination of qualities. It is frequently regarded as superior to other material grades, particularly in certain applications. While it may not be superior to every other material in every situation, it does have certain characteristics that make it ideal for some applications. Here are some reasons why Monel 400 is preferred over other grades in various situations.
Monel 400 is highly resistant to corrosive situations such as seawater, acids, alkaline solutions, and numerous corrosive compounds. Many other materials, particularly in the marine and chemical industries, can’t compete with this level of corrosion resistance.

Why is Monel 400 one of the most widely used grades?

Monel 400 grade provides the most impressive properties. It has remarkable corrosion resistance in a variety of conditions, including seawater, acids, alkaline solutions, and many corrosive compounds. Monel 400 flanges can provide prolonged service life and lower maintenance costs if your application includes exposure to aggressive or corrosive fluids.
Monel 400 is ideal for use in chemical processing industries that require resistance to corrosive chemicals and acids. It can withstand the harsh conditions of chemical reactors, storage tanks, and other machinery. The resistance of Monel 400 to erosion and cavitation in running seawater or harsh fluid conditions is excellent for applications involving pumps, valves, and other equipment subject to fluid flow.
Monel 400 keeps its mechanical qualities at high temperatures, making it appropriate for high-temperature applications.

Specification-Monel 400 Flanges

Standards ANSI/ASME B16.5, B16.48, ANSI Flanges, GOST Flanges, DIN Flanges, EN-1092, B16.47 Series A & B, ASME Flanges, EN Flanges, AWWA Flanges, BS Flanges.
JIS Standard 5K, 10 K, 16 K 20 K, 30 K, 40 K, 63 K
DIN FLANGES DIN 2527, 2627, 2631, 2656, 2576, 2673, 2629, 2628, 2566, 2641, 2637, 2655, 2634, 2636, 2632, 2633, 2638, 2642, 2573, 2635.
Pressure Rating Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS
Types Threaded, Plate, Screwed, Forged.
Supporting material Gasket, Ring Joint, Flange Bolts
Size range 1/2" (15 NB) to 48" (1200NB) DN10~DN5000
Production technique Forged, machined and Heat treated
Available Flange Type Weld Neck Flanges, RTJ Flanges, Slip On Flanges, Spectacle Blind Flanges, Flanges Gaskets, Square Flanges, Standard Insert Flanges, High Hub Blinds Flanges, Flat Flanges, forged flanges, Weldo / Nipo Flanges, Jacket Insert Flanges, Tongue groove Flanges, Blind Flanges, Socket Weld Flanges, Large diameter Flanges, Long Weld Neck Flanges, Spacer Blinds, SWRF Flanges, SORF Flanges, Angle Face Rings Flanges, Spades Ring Spacers Flanges, WNRF Flanges, Screwed Flanges, Insert Flanges, flanges bolts, cf flange, Lap Joint Flanges, ASME B16.36 Orifice Flanges, Plate Flange, Expander Flanges, Ring Type Joint Flanges, Loose Flanges, Reducing Flanges, puddle flange, Threaded Flanges, blank flange, vacuum flange.
Connect Type/ Flange Face Type Ring Type Joint (RTJ), Flat Face (FF), Tongue & Groove, Small Male-Female (SMF), Lap-Joint Face (LJF), Raised Face (RF), Large Male-Female (LMF), Small Tongue.
Custom design As per your drawing
Test Direct-reading Spectrograph, X-ray detector, UItrasonic flaw detector, Magnetic particle detector, Hydrostatic testing machine.
Origin Indian / USA / Korean / West Europe / Japan
Pressure Class PN 6 TO PN 100
Thickness Normal Pipe Size ≤ 18
Bore Diameter Normal Pipe ≤ 10
High Temperature Above 200°C (400°F) For Class 150 Or Above 400°C (750°F)
Low Temperature Above -29 Degree C (−20°F)
Coating/Surface Treatment: Zinc Plated, Anti-rust Paint, Oil Black Paint, Yellow Transparent, Cold and Hot Dip Galvanized.
European/African/Russian Standard Flanges Available
Gaskets Types Full Face, Metallic Ring, Flat Ring Gasket
Marking Standard
Name of Manufacturer
Schedule
Type of Flange Facing
Pressure Class
Nominal Pipe Size, etc
Test Certificates
EN 10204/3.1B, NACE MR0103, NACE MR0175
Raw Materials Certificate
100% Radiography Test Report
Third Party Inspection Report, etc

Flange Type Available

Slip on

Weldo

Weld Neck

Tongue Groove

Spectacle Blind

Spade

Threaded Screwed

Square

Ring Type Joint

Ring Spacer

SocketWeld

Reducing

Raised Face

Puddle

Plate

Orifice

Nippo

Male Female

Long Weld Neck

Lap Joint

Equivalent Grade

STANDARDWERKSTOFF NR.UNSJISBSGOSTAFNOREN
Monel 4002.4360N04400NW 4400NA 13МНЖМц 28-2,5-1,5NU-30MNiCu30Fe

Chemical Properties

GradeCMnSiSCuFeNi
Monel 4000.30 max2.00 max0.50 max0.024 max28.00 – 34.002.50 max63.00 min

Mechanical Properties

ElementDensityMelting PointTensile StrengthYield Strength (0.2%Offset)Elongation
Monel 4008.8 g/cm31350 °C (2460 °F)Psi – 80,000 , MPa – 550Psi – 35,000 , MPa – 24040 %

Monel 400 Flanges Stud Bolt Size Chart

150# Flange As Per ANSI B16.5300# Flange As Per ANSI B16.5600# Flange As Per ANSI B16.5
Normal Pipe Size# Studs And BoltsDiameter of Studs And BoltsLength Of Studs# Studs And BoltsDiameter of Studs And BoltsStud Length# Studs And BoltsDiameter of Studs And BoltsLength Of Studs
1/16 RFRTJ1/16 RFRTJ1/4 RFRTJ
1/240.502-1/440.502-1/2340.5033
3/440.502-1/240.6333-1/240.633-1/23-1/2
140.502-1/2340.6333-1/240.633-1/23-1/2
1-1/440.502-3/43-1/440.633-1/43-3/440.633-3/43-3/4
1-1/240.502-3/43-1/440.753-1/2440.754-1/44-1/4
240.633-1/43-3/480.633-1/2480.634-1/44-1/4
2-1/240.633-1/2480.7544-1/280.754-3/44-3/4
340.633-1/2480.754-1/44-3/480.7555
3-1/280.633-1/2480.754-1/4580.885-1/25-1/2
480.633-1/2480.754-1/2580.885-3/45-3/4
580.753-3/44-1/480.754-3/45-1/481.006-1/26-1/2
680.7544-1/2120.754-3/45-1/2121.006-3/46-3/4
880.754-1/44-3/4120.885-1/26121.137-1/27-3/4
10120.884-1/25161.006-1/46-3/4161.258-1/28-1/2
12120.884-3/45-1/4161.136-3/47-1/4201.258-3/48-3/4
14121.005-1/45-3/4201.1377-1/2201.389-1/49-1/4
16161.005-1/45-3/4201.257-1/28201.501010
18161.135-3/46-1/4241.257-3/48-1/4201.6310-3/410-3/4
20201.136-1/46-3/4241.2588-3/4241.6311-1/411-1/2
24201.256-3/47-1/4241.50910241.881313-1/4
900# Flange As Per ANSI B16.51500# Flange As Per ANSI B16.52500# Flange As Per ANSI B16.5
Normal Pipe Size# Studs And BoltsDiameter of Bolts And StudsStud Length# Studs And BoltsDiameter of Studs And BoltsLength Of Studs# Studs And BoltsDiameter of Studs And BoltsLength Of Studs
1/4 RFRTJ1/4 RFRTJ1/4 RFRTJ
1/240.754-1/44-1/440.754-1/44-1/440.754-3/44-3/4
3/440.754-1/24-1/240.754-1/24-1/240.7555
140.885540.885540.885-1/25-1/2
1-1/440.885540.885541.0066
1-1/241.005-1/25-1/241.005-1/25-1/241.136-3/46-3/4
280.885-3/45-3/480.885-3/45-3/481.0077
2-1/281.006-1/46-1/481.006-1/46-1/481.137-3/48
380.885-3/45-3/481.137781.258-3/49
481.136-3/46-3/481.257-3/47-3/481.501010-1/4
581.257-1/27-1/281.509-3/49-3/481.7511-3/412-1/4
6121.137-1/27-3/4121.3810-1/410-1/282.0013-1/214
8121.388-3/48-3/4121.6311-1/211-3/4122.001515-1/2
10161.389-1/49-1/4121.8813-1/413-1/2122.5019-1/420
12201.381010162.0014-3/415-1/4122.7521-1/422
14201.5010-3/411162.251616-3/4
16201.6311-1/411-1/2162.5017-1/218-1/2
18201.8812-3/413-1/4162.7519-1/220-3/4
20202.0013-3/414-1/4163.0021-1/422-1/4
24202.5017-1/418163.5024-1/425-1/2

Monel Flanges Thickness Chart In MM

Wall Thickness Of Monel Flanges
Normal Pipe Size (NPS)O.D. (Outside Daimeter)Sch 10Sch 20Sch 30STD Wall Outside DaimeterSch 40Sch 60EXT Hvy Outside DaimeterSchedule 80Schedule 100Schedule 120Schedule 140Schedule 160XX Hvy
½0.840.083......0.1090.109...0.1470.147.........0.1880.294
¾1.050.083......0.1130.113...0.1540.154.........0.2190.308
11.3150.109......0.1330.133...0.1790.179.........0.250.358
1 ¼1.660.109......0.140.14...0.1910.191.........0.250.382
1 ½1.90.109......0.1450.145...0.20.2.........0.2810.4
22.3750.109......0.1540.154...0.2180.218.........0.3440.436
2 ½2.8750.12......0.2030.203...0.2760.276.........0.3750.552
33.50.12......0.2160.216...0.30.3.........0.4380.6
3 ½40.12......0.2260.226...0.3180.318............0.636
44.50.12......0.2370.237...0.3370.337...0.438...0.5310.674
55.5630.134......0.2580.258...0.3750.375...0.5...0.6250.75
66.6250.134......0.280.28...0.4320.432...0.562...0.7190.864
88.6250.1480.250.2770.3220.3220.4060.50.50.5940.7190.8120.9060.875
1010.750.1650.250.3070.3650.3650.50.50.5940.7190.84411.1251
1212.750.180.250.330.3750.4060.5620.50.6880.84411.1251.3121
14140.250.3120.3750.3750.4380.5940.50.750.9381.0941.251.406...
16160.250.3120.3750.3750.50.6560.50.8441.0311.2191.4381.594...
18180.250.3120.4380.3750.5620.750.50.9381.1561.3751.5621.781...
20200.250.3750.50.3750.5940.8120.51.0311.2811.51.751.969...
22220.25......0.375......0.5......................
24240.250.3750.5620.3750.6880.9690.51.2191.5311.8122.0622.344....
2626............0.375........0.5........................
30300.3120.50.6250.375........0.5........................
36360.3120.50.6250.3750.75....0.5........................
4040............0.375........0.5........................
4242……..……..……..0.375……..……..0.5……..……..……..……..……..……..
4848……..……..……..0.375……..……..0.5……..……..……..……..……..……..

400 Monel Flanges Gasket Material

Normal Pipe SizeGasket I.D. (Inside Daimeter)
Gasket O.D. (Outside Daimeter)
150 LB300 LB400 LB600 LB900 LB
1/20.841.8752.1252.1252.1252.50
3/41.062.252.6252.6252.6252.75
11.312.6252.8752.8752.8753.125
1 1/41.6633.253.253.253.50
1 1/21.913.3753.753.753.753.875
22.384.1254.3754.3754.3755.625
2 1/22.884.8755.1255.1255.1256.50
33.505.3755.8755.8755.8756.625
44.506.8757.1257.007.6258.125
55.567.758.508.3759.509.75
66.628.759.8759.7510.5011.375
88.621112.12512.0012.62514.125
1010.7513.37514.2514.12515.7517.125
1212.7516.12516.62516.5018.0019.625

Monel Flange Pressure Class/ Rating

ASME/ANSI B 16.5
Lap Joint Flange, Ring Type Joint Flange, Threaded Flange, Blind Flange, High Hub Blind Flange, Socket Weld Flange, Slip on Flange, Welding Neck Flange.
PRESSURE CLASS 150, 300, 400, 600, 900, 1500, 2500
ASME/ANSI B 16.47 Blind Flange [Series A & B], Welding Neck Flange.
PRESSURE CLASS 75, 150, 300, 400, 600, 900
ASME/ANSI B 16.36 Slip on Flange, Threaded Flange, Welding Neck Flange.
PRESSURE CLASS 300, 400, 600, 900, 1500, 2500
BS 4504 SEC 3.1
Plate Flange, Welding Neck Flange, Hubbed Slip on Flange, Lapped Pipe End Flange, Loose Plate With Weld Neck Flange, Hubbed Threaded Flange, Blank Flange, Loose Plate Flange.
PRESSURE CLASS PN 2.5 TO PN 40
BS 4504[PART 1] Blank Flange, Loose Plate With Weld On Plate Collar, Welding Neck Flange, Plate Flange, Hubbed Slip-On Hubbed Threaded.
PRESSURE CLASS PN 2.5 TO PN 400
BS 1560 BOSS Blind Flange, Screwed Boss Flange, Welding Neck Flange,Slip-On Flange, Lapped Flange, Socket Welding Flange.
PRESSURE CLASS 150, 300, 400, 600, 900, 1500, 2500
BS10 Screwed Boss Flange, Plate Slip-On Flange, Slip-On Boss Flange, Blind Flange, Welding Neck Flange.
TABLE D, E, F, H
DIN FLANGES DIN 2527, 2632, 2635, 2673, 2566, 2655, 2631, 2627, 2634, 2576, 2636, 2629, 2633, 2573, 2656, 2638, 2637, 2642, 2641, 2628
PRESSURE CLASS PN 6 TO PN 100

Monel Flange Weight Chart

NPS (Nominal Pipe Size)SORF (Slip On)NPT (Threaded)SWRF (Socket Weld)Loose (Lap Joint)BLRF (Blind)WRNR (Weld Neck)
½112122
¾222222
1222223
333333
333344
2555556
8888710
39999911.5
111211111312
4131313131716.5
5151515152021
6191919192726
8303030304742
10434343437054
126464646412388
14909090105140114
161069898140180140
18130130130160220165
20165165165195285197
22185185185245355225
24220220220275430268

Application

  • Food & Beverage
  • Paper Industry
  • Pharmaceutical
  • Hospital Equipment
  • Textiles
  • Dairy
  • Aircraft
  • Chemicals
  • Others Parts in Machinery

Testing

  • Hydrostatic Test
  • Macro Test
  • Ultra Sonic Test (UT)
  • Micro Test
  • Hardness Test
  • Radiography Test
  • Pitting Resistance Test
  • PMI Testing
  • Mechanical Testing
  • X-ray detector

Packing

  • Wooden Boxes
  • Shrink-Wrapped
  • Carton Boxes
  • Wooden Crates
  • Wooden Pallets
Flange Packaging

Stainless Steel Flanges

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